Monday 21 November 2016

Checking rotary disk timing

So, Sunday afternoon, wanted to take some time to ensure the timing of my rotary disks compared to the piston position. First thing I noticed was that no pistons are in TDC when the line on the rotor lines up with the crankcases, not sure if this is normal or not. Then you can see in the video, that as the pistons on the opposing cylinders come to TDC then rotary valves are just at the cusp of starting to shut.

So as the piston rises it is leaving low pressure in the crankcase which is drawing in fuel from the carbs through the rotary disk, as the piston reaches TDC the disk port can then start to shut as the piston starts downwards, as the disk closes the inlet  port the piston compresses the mixture in the crankcase, finally releasing it through the transfer ports into the top of the cylinder, then the piston continues upwards closing the transfer port and then the exhaust port (quite a lot higher) until finally compressing the fuel/air mixture in the top of the cylinder until the spark plug fires (before TDC) to push the piston around again. in the video I am mixing up cylinder 2 and 3 - obviously the diagonally opposite cylinders are pairs i.e. 1 & 4 and 2 & 3.


Saturday 19 November 2016

Saturday 12 November 2016

RG 500

Head races in, and forks on, plus rear wheel and chain are back on to allow to use the rear brake to undo the gearbox sprocket, I need to change the very thin o-ring under the gearbox sprocket.

Monday 7 November 2016

RG 500 Update

So I bought a cheap RG500 frame, and have been busy building it back up. I checked out the swinging arm bearings and they look pretty good, so they got a clean and new grease and on it went, along with the torque arm and rear brake and suspension.
I also got the engine in.